A handguard is not going to take you far (speaking of protection against the flame and heat). One bent out of a sheet of aluminum or other metals will provide substantial protection against the heat, but heat has the tendency to move up and around obstacles. By the time you hold your sword upside down, you will find that a guard is good to protect you from blows of other swords, but not as good from heat and flames.... ouch!!! blisters last you long time.
the best smiles are the ones you lead to 
I {Heart} hand me downs and spinning in the snow.<br /><br />
get ya 
the best smiles are the ones you lead to 
the best smiles are the ones you lead to 
the best smiles are the ones you lead to 

the best smiles are the ones you lead to 
the best smiles are the ones you lead to 
:lolIs it the Truth?
Is it Fair to all concerned?
Will it build Goodwill and Better Friendships?
Will it be Beneficial to all concerned?
Im in a lonely battle with the world with a fish to match the chip on my shoulder. Gnu in Binnu in a cnu
Written by: FireTom
I wouldn't advise bolting with (fire)swords, IF you want to make a quality sword![]()
Is it the Truth?
Is it Fair to all concerned?
Will it build Goodwill and Better Friendships?
Will it be Beneficial to all concerned?
Im in a lonely battle with the world with a fish to match the chip on my shoulder. Gnu in Binnu in a cnu
Written by: Rellizate
What about riviting, then wraping the grip over the top of the rivet heads?
Possible, but... Dunno what's wrong with welding, it's really only two points to weld (each side of the handguard touching the blade). Welding is just significantly better than riveting or bolting, or screwing - it's a durable connection between the two pieces...
the best smiles are the ones you lead to 
as you're trying to weld aluminium to steel, which - of course - doesn't work any which way around. BUt how about using the same material on both, blade and guard? the best smiles are the ones you lead to 
Is it the Truth?
Is it Fair to all concerned?
Will it build Goodwill and Better Friendships?
Will it be Beneficial to all concerned?
Im in a lonely battle with the world with a fish to match the chip on my shoulder. Gnu in Binnu in a cnu
I connect the expression "sword" to something that has a "blade", whereas you might refer to something I would call a "fire-baton" (round and all the way covered with wick, in such a way that it will easily break when hitting another object, namely another "baton" or "sword").
I'm trying to talk about solutions to, not the obstacles itself
the best smiles are the ones you lead to 
Is it the Truth?
Is it Fair to all concerned?
Will it build Goodwill and Better Friendships?
Will it be Beneficial to all concerned?
Im in a lonely battle with the world with a fish to match the chip on my shoulder. Gnu in Binnu in a cnu
Is it the Truth?
Is it Fair to all concerned?
Will it build Goodwill and Better Friendships?
Will it be Beneficial to all concerned?
Im in a lonely battle with the world with a fish to match the chip on my shoulder. Gnu in Binnu in a cnu
Is it the Truth?
Is it Fair to all concerned?
Will it build Goodwill and Better Friendships?
Will it be Beneficial to all concerned?
Im in a lonely battle with the world with a fish to match the chip on my shoulder. Gnu in Binnu in a cnu

the best smiles are the ones you lead to 
Is it the Truth?
Is it Fair to all concerned?
Will it build Goodwill and Better Friendships?
Will it be Beneficial to all concerned?
Im in a lonely battle with the world with a fish to match the chip on my shoulder. Gnu in Binnu in a cnu
But good point:Written by: Gnor
Its all about what you want out of the blade you are designing.
the best smiles are the ones you lead to 
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